🚨 Troubleshooting December 30, 2024

Solar Energy Leaking Water: 5 Leak Points and Solutions

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Solar Energy Leaking Water
Leak points and solution ways

Have you noticed a water leak from your solar energy system? Don't panic! Most leaks can be solved with simple interventions. In this guide, we explain 5 common leak points and their solutions in detail.

5

Common points

%90

Easy solution

3-5 years

Seal lifespan

3 bar

Max pressure

⚠️ Emergency Response: When You Notice a Leak

Emergency Response in 5 Steps

1
Close the Water Inlet

Close the main valve or network valve. Stop the progress of the leak.

2
Drain the System

Drain the water from the discharge valve. Caution: Water may be very hot!

3
Identify the Leak Point

Wipe with a dry cloth and watch where the water comes from.

4
Perform Repair

Replace or repair the necessary part according to the guide below.

5
Test the System

Fill early in the morning or late in the evening and check for no leaks.

5 Common Leak Points and Solutions

1

Tube-Manifold Connection

The most common leak point. Where the tube is attached to the manifold.

❌ Cause:

The silicone seal is old, hardened, or incorrectly installed.

✅ Solution:

Remove the tube and replace the seal or re-install it with silicone oil.

2

Tank Welding Points

Leakage from the weld seam of the inner or outer tank.

❌ Cause:

Crack, hole, or corrosion in the weld seam.

✅ Solution:

Professional weld repair or tank replacement is required.

3

Pipe Connections (Unions)

Leakage from water inlet/outlet pipe connections.

❌ Cause:

Loose union or deteriorated Teflon.

✅ Solution:

Disassemble the connection and tighten it by wrapping new Teflon.

4

Safety Valve

Water is constantly dripping from the valve.

❌ Cause:

System pressure is high (over 3 bar) or the valve is faulty.

✅ Solution:

Add an expansion tank or replace the valve.

5

Heating Element Cover / Anode

Leakage from the electrical backup heating element or anode connection.

❌ Cause:

The seal is old or the cover is not tightened properly.

✅ Solution:

Replace the seal and close the cover by cross-tightening.

How to Detect a Leak?

  1. 1 Wipe all wet areas with a dry cloth
  2. 2 Wait a few minutes and identify the first spot that gets wet
  3. 3 Mark the leak spot (with tape or a pen)
  4. 4 Detect small leaks by wrapping paper towels

Leak Prevention: Maintenance Tips

✅ Preventive Maintenance Schedule

Once a Year
  • • Check all connection points
  • • Tighten the unions
  • • Read the pressure gauge
Every 3-5 Years
  • • Replace silicone seals
  • • Check the anode rod
  • • Renew Teflon tapes
Before Winter
  • • Check all connections
  • • Take freezing precautions
  • • Check insulation
Constantly
  • • Pressure should not exceed 3 bar
  • • Expansion tank is recommended
  • • Watch for water sounds and dripping

Spare Part Supply

Contact us for wholesale prices on seals, valves, tubes, and other spare parts.

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Frequently Asked Questions

My system is leaking water, what should I do?

First, close the water inlet, drain the system, and identify the leak point. If it's a seal, replace it; if it's a weld, seek professional help.

Water is leaking from the tube-manifold connection, why?

The silicone seal may be old, hardened, or incorrectly installed. Remove the tube and replace the seal or re-install it with silicone oil.

Water is constantly dripping from the safety valve, is it normal?

No, constant dripping is not normal. This indicates that the system pressure is too high. Add an expansion tank or replace the valve.

What should I do to prevent leaks?

Check the connections once a year, replace the seals every 3-5 years, pressure should not exceed 3 bar, and install an expansion tank.

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